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Beijing ARC Xinxing Science & Technology Co., Ltd

Fundamental Center of Tsinghua University, Haidian district, Beijing, China
Industrials

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This page provides information about remanufacturing wear-resistant by overlaying, welding machine, welding equipment, hardfacing, welding material, etc. Founded in 2000, Beijing ARC Xinxing Science & Technology Co.,Ltd. is a leading enterprise in hard-facing industry. The company has the capability of designing and manufacturing automatic welding equipment, automatic overlaying welding equipment, welding robot system integration, as well as producing wear-resistant material and overlaying composite wearing piece, remanufacturing wear-resistant by overlaying. We stand at the frontier of the world.

The narrow-gap welding equipment, saddle-shaped equipment, minor diameter pipe welding equipment, and inner pipe welding equipment occupy a certain market share in the world.

In recent years, the digital welding machines of Beijing ARC have been widely applied by many centrally-administered enterprises and listed companies in the industries of track traffic, shipbuilding, petroleum, aerospace, electric power, cement, etc. Beijing ARC is seeking for cooperation with  centrally-administered enterprises on automatic welding and system integration in the field of Internet, providing the system improvement service with the comprehensive upgrade.

With totally 350 personnel, Beijjng ARC has welding factories locating at Shunyi (Beijing), Changping (Beijing), Yuzhou (Henan), Zhuzhou (Hunan) , Urumqi(Xinjiang), Nanning(Guangxi), Mount Emei (Sichuan), Tengzhou (Shandong), Yinchuan (Ningxia), Liaoyuan (Jilin), etc. Among these factories, Changping base is the base of the national electric power industry for wear-resistant materials. The new production base in Gu’an industrial park of Hebei province covering 50 Mu (33333 ㎡) is actively under construction.


Our products and service cover the following industries: electric power, building material, metallurgy, petroleum, chemical, machinery, aerospace, etc. The company’s annual output value surpasses 200 million.

Online/Offline overlaying technology from Beijing ARC stands at the frontier in China domestic market. Till now, we have offered overlaying remanufacturing service for vertical mill, roller and roller press from over 1800 heat-engine plants, cement mills and steel mills. Our overlaying service for Composite grinding roller/segment and composite steel plate get public praise from our customer.

Beijing ARC owns three production lines for welding wire which produces 7 series of flux cored wire. Our annual capacity for welding wire is 4,000 ton. Those welding wires are very popular in power, cement and metallurgy industry. And the performance of our welding wire reached international level.

As the forthgoer of hard-facing industry, Beijing ARC boasts 28 national patents. There are complete R&D, production and sales system on overlaying material, overlaying equipment, welding machine and remanufacturing service. Till now, we are able to provide over 30 kinds of auto overlaying equipment. Some of the Intelligent overlaying equipment developed by Beijing ARC(narrow gap welding machine, saddle-shaped welding machine, small diameter pipe welding machine, inner pipe of bend pipe welding machine) occupies certain market share in international cutting-edge technology on welding industry.

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Strip surfacing machine includes handling frame, strip surfacing machine head and control system which also has the function of arranging the weld bead,round seam bead,straight line weld bead of a flat plate can be weld by cooperating with roller carrier,with the help of welding positionor ,the seal head part also can be overlayed.

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From April 19th to 21st, 2016, the 20th “Gold Cup LINDE” international welding competition was held in the Secondary School of Frýdek-Místek, Czech Republic.Dr. Liu Zhenying, the secretary of Beijing "ARC Cup" international welding competition organization committee, president of Beijing ARC Xinxing Science & Technology led Chinese Competition Group to attend the competition in Czech Republic. Only 18 years old Zhong Jielang, the internal student of Guangxi Hezhou Vocational School on behalf of China won the first prize of MAG. This is the fourth consecutive year for Chinese competitors to win the first prize since Chinese competitors’ participation from 2011. To know more, please refer to: http://www.arceq.com/eng/news_wz.jsp?pid=1462436359428

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Overlaying & Cladding welding equipment

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Remanufacturing by overlaying for Squeeze Roller (II) ---Off-line Overlaying It is the key to ensure service life of roller press by overlaying and maintenance timely to roller surface. The manufacturing and overlaying remanufacturing process requirements for squeeze roller include that there should be no crack in welding process, the hardness of roller surface is no less than HRC55, roller press works properly , abrasion resistance of roller surface and integration should be good and roller press are worn evenly in operation. For normal wear, excessive wear, peeling off in large areas, overload operation, and other different failure modes caused by poor performance of roller itself and foreign material introduced to roller, usually three remanufacturing processes can be applied including on-line repair welding, on-line overlaying, off-line overhaul repair according to customers’ particular circumstances (Whether spare squeeze roller of roller press is available and repair is needed.),. Off-line overlaying welding will be introduced as following. Various application cases show that key technology of overlaying squeeze roller lies in reasonable design to wear-resisting material and raised pattern of roller surface, and the overlaying process for partial or whole roller surface. ① Condition for off-line overlaying For squeeze roller which is worn excessively, over damaged or overloaded in operation, the scientific method to deal with it is to disassemble for off-line overlaying, because after 5-6 times direct repair welding for roller, tiny welding crack will develop continuously and a certain thickness of fatigue layer will appear on the surface due to repeatedly high crushing stress on parent roller. And if the roller is repair welded directly at this time, it’s easy to peel off among layers. Therefore, it is needed to completely clear up fatigue layer before the whole overlaying. Meanwhile, stress of roller can be eliminated by appropriate heat treatment. When the roller is off-line overlaid, the quality is well guaranteed due to better heating and mechanical process condition. If condition permits, by using lathe to remove transition layer, bottom layer and the fusion layer of parent material and bottom layer to make sure that the fatigue layer can be removed more thoroughly. Besides, heat treatment can be used, thus the fatigue stress of roller can be eliminated completely and the ductility and toughness of roller can be recovered. Therefore, after off-line overhaul repairing, the roller is comparable with a new roller. Its wear resistance is even better than new roller, which can guarantee safe run in a long term. Due to good wear-resisting property, 8,000h of running time or even more can be ensured after off-line overlaying. ② Process for off-line overlaying The basic processes of off-line welding are as follows: firstly, clear up the roller before welding, and then preheat the roller to a certain temperature. Secondly, overlay bottom layer and repair roundness of the roller, then shape it on a lather to get further the roundness of the roller. After that, overlay transition layer, hardfacing layer and emboss layer successively. Finally, after overlaying is completed, preheat the roller again, and carefully wrap the roller with thermal insulation material, then cool down slowly. According to working condition, the combination of auto/semi-auto welding of gas shielded arc welding and self-shielded arc welding or of submerged arc welding and open arc welding can be used. ③ Process and control measures Thereinafter, off-line overlaying process for squeeze roller of Beijing ARC Xinxing Science & Technology Co., Ltd is taken as example to detail process and control measures. a. Pre-welding treatment To ensure the overlaying quality of squeeze roller, the remove of fatigue layer is very important. For overlaying remanufacturing of worn roller, the time taken to clearing up and overlaying is almost half-and-half; even more time is taken to the former. Thorough remove of the fatigue layer is the prerequisite to produce overlaying layer with excellent integration. The first step of off-line overlaying is to remove fatigue layer by the process of carbon arc gouging or electric smelting gouging, then lathe the remained fatigue layers or layer with mixed carbon caused by gouging. After remove there should be no crack in the roller. Then polish the surface of roller to expose the metallic luster. Secondly, conduct ultrasonic detection and penetration inspection to make sure that there is no crack. After inspection, repair roundness of roller surface, use heater, like oxyacetylene or ceramic electric heater to preheat roller. The preheating temperature is 300℃, rate of temperature increase is 60℃/min, and make heat preservation for 10 hours. b. Overlaying process According to the damage degree of workpiece, overlay successively bottom, transition, hardfacing and emboss layer. The welding speed can be adjusted appropriately according to overlaying layer thickness. Once the welding operation begins, it cannot discontinue since the temperature of roller must be kept to avoid the appearance of cracks (Crack is the main factor that causes roller peel off.). During the whole process of welding, crack, pore, slag inclusion, incomplete penetration, etc., should not exist and the surface must be cleared up. The temperature of the roller should not be lower than 200℃.Thickness of each wear-resisting layer should be even and meet requirements of drawing design to make squeeze roller keep round all along. c. Post-weld Treatment Temper in the furnace with temperature of 580℃~600℃ and preserve heat for 24 hours. Clean up, polish, correct and balance. Measure the distance between two rollers to ensure there is no big or small end. Measure the roller surface and control height difference in ±2mm. After welding, wrap the roller with thermal insulation blanket and prohibit welding the roller again after cooling down.

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Fierce Qualification Trials for 2016 (4th) Beijing “Arc Cup” International Welding Competition Are Going on In order to strengthen international technology exchange and cooperation, together improve and advance welding skills, accelerate the cultivation of welding skill talents, 2016 (4th) Beijing “Arc Cup” International Welding Competition will be held from June 17th to 22nd. Each participation group is actively carrying out the qualification trials to select good competitors, strive to achieve excellent results in this international competition including China Energy Engineering Corporation Limited. More than 20 competitors of this company had conducted fierce competition for two days in Zhuzhou, Hunan province. After the qualification trials, 6 competitors will be selected to attend 2016 (4th) Beijing “Arc Cup” International Welding Competition. China Huaneng Group will also carry out qualification trials on March 30th in Shanghai Electric Power Overhaul Company. China National Offshore Oil Corporation (“CNOOC”), FAW Group, the Seventh Construction Company of CNPC, CRRC, Shanghai Shipbuilding, Xi’an Aeronautical University, etc., will carry out qualification trials in April, and they show the “craftsman’s spirit” of the nation with their practical action. In the late February of 2016, SASAC of the State Council had issued “Notice for holding 2016 (4th) Beijing ‘Arc Cup’ International Welding Competition” to inform each unit to organize participation team and quickly sign up. The concurrent events include 2016 (2nd) International Conference on FABTECH & Skills (June 19th to 21st, www.arciwc.com), and 2016 Asian MANUTECH & SKILLS Demonstration Show (June 20th to 22nd, www.manutechskill.com). □ Dating from 2008, “Arc Cup” series international welding competitions and exchange activities have become the important event and exchange activity of international welding world. □Until now, 28 Countries have planned to attend, including America, Germany, Korea, Singapore, the Republic of Belarus, Bulgaria, Mongolia, Indonesia, Ukraine, Hungary, Czech Republic, Romania, Serbia, the Philippines, Malaysia, India, Thailand, UK, Russia, Kazakhstan, Ghana, Austria, Portugal, etc. □Dozens of central enterprises and groups as well as vocational colleges from China will attend the competition. The participating teams represent Chinese industry strength, while the competitors represent the highest skill level of Chinese industry. The competition sets up group award, individual award, young competitor award, student competitor award, special award, excellence award. Winners of central enterprises have the opportunity to gain the title of “technical expert of central enterprises”, “young job expert of central enterprises”. Competition Item Specified Welding Processes: □Robot Welding □Shield Metal Arc Welding (111/SMAW) □Gas Metal Arc Welding (135/GMAW) □Gas Tungsten Arc Welding (141/GTAW) □Oxygen Fuel Gas Welding (311/OFW) □Finished Product Welding (SMAW/GTAW/GMAW/FCAW) Welding Performance: □Welding Quality Test Performance □Advanced Welding Equipment/Welding Robot Performance □Special Materials Welding Performance Including Aluminium Alloy □Special Welding and Cutting Performance □Advanced Welding Technology Performance □Additive Material Manufacturing and Remanufacturing Performance Including Composite Overlaying Organizer: Beijing ARC Xinxing Science & Technology Co., Ltd. www.arceq.com □The business covers remanufacturing of wear parts by overlaying, additive material manufacturing, wear resistant wire, automatic overlaying equipment, automatic welding equipment, manufacturing of digital welding machine and system integration. The company occupies international advanced status in the fields of wear resistant materials, automatic welding equipment, overlaying equipment and hardfacing overlaying service. It has 11 modernized production bases located at Shunyi (Beijing), Gu'an (Hebei), Zhuzhou (Hunan), Yuzhou (Henan), Nanning (Guangxi), Urumuqi (Xinjiang), Emei (Sichuan), Tengzhou (Shandong), Yinchuan (Ningxia), providing hardfacing manufacturing and remanufacturing for more than 1800 thermal power plants, cement plants and iron & steel plants. Its capacity ranks top in the world. The company can provide training and certification of international welder, international welding robot operator, international welding engineer, international welding inspector. Venue: Gu’an production base of Beijing ARC Xinxing Science & Technology Co., Ltd. Participation and Sponsor Contacts Beijing ARC Xinxing Science & Technology Co., Ltd Address: Fundamental Center of Tsinghua University, Haidian District, Beijing, China, 100084. Tel: 400-888-3180 010-62791894-858 Fax: 010-62791907-819 Email: arciwc@126.com Contact: Competition: He Meiliang 13520741338 Conference: Zhao Jiaochun 13701056745 Demonstration Show: Ren Luwen 13621304896

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GE Company Representatives Visited Beijing ARC Xinxing Science & Technology Co., Ltd On 23rd February, 2016, five GE representatives, including the procurement manager of GE China, the commercial specialist and lead project specialist of GE Germany, the senior sourcing manager and senior quality manager of GE India, had visited Beijing ARC Xinxing Science & Technology Co., Ltd. (hereinafter referred to as “ARC Company”), aiming at inspecting the qualification as the supplier of GE Group. Accompanied by the personnel in international business department of ARC Company, GE inspection representatives firstly came to Beijing Changping production base, which is one of many bases of ARC Company and mainly engaged in overlaying projects. Currently, ARC Company has 12 production bases in different cities and provinces of China, including Beijing Changping, Beijing Shunyi, Henan Yuzhou, Henan Qinbei, Hunan Zhuzhou, Guangxi Nanning, Sichuan Mount Emei, Shandong Tengzhou, Jilin Liaoyuan, Ningxia Yinchuan, Xinjiang Urumuqi City, Hebei Gu’an, etc. Beijing Changping base is the national experimental base for wear-resistant materials testing in electric power industry. The Gu’an industrial park in Hebei province which covers 50 mu is now under construction. In Changping base, GE representatives visited the overlaying workshop and equipment, machining workshop and equipment, quality management department, etc. During the visiting, technicians of ARC Company answered the questions of GE representatives in specific details. Both sides made profound, friendly, effective communication and exchanges. For further communication, GE representatives came to Zhongguancun Life Science Park, the headquarter of ARC Company, for deep communication. Dr. Liu Zhenying, the president of ARC Company, and Mr. Duan Hongyu, the sales director of the fourth sales department attended the meeting. During the meeting, GE representatives firstly stated their visiting purpose and inspection items. Manager Zhangli of technology department of ARC Company introduced the products and service of ARC Company. Both sides discussed on each inspection index of ARC Company. The meeting went smoothly in a cordial and friendly atmosphere. The whole process was harmonious and active. Due to scheduled flights of GE representatives, the original visiting plan of Beijing Shunyi welding wire production base after the meeting had to be canceled regrettably and waited for the next time. With market expansion, products of Beijing ARC including automatic overlay equipment, wear-resistant overlay welding wires, overlay manufacturing of wear parts have attracted more and more concern. Currently, Beijing ARC is the leading enterprise in Chinese wear-resistant overlay welding industry and it’s the only enterprise that has the capability to manufacture and design high-end automatic welding equipment/automatic overlay welding equipment, integrate welding robot system, produce wear-resistant material, manufacture and remanufacture wear parts by overlaying. It’s the strongest and largest enterprise with the most comprehensive scope of services in the domestic industry of wear-resistant overlay welding. Its productivity ranks the top around the globe. Beijing ARC Company is always taking development and innovation as the core, development and research as the main engine of technology advancement. The company invests much development strength and scientific research funds in the field of wear-resistant additive material manufacturing. With heavy responsibilities in 2016, ARC Company will hold previous rigorous attitude to step forward stably and accept the future challenges.

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Overhauling for Vertical Mills Beijing ARC is qualified to overhaul and maintain varieties of vertical mill roller (medium speed) and its key parts(MPS, ZGM, HP, RP, LM, Polysius, etc.). For example, off-line remanufacture of whole set of grinding roller/segment by overlaying. We always help our customers to improve the grinding roller to prolong the life span of grinding roller and reduce the costs. We provide the following service: (1) Overhaul of grinding roller: maintenance and change of key parts, wear-out part. (2) Maintenance of auxiliary equipment of grinding roller. (3) Maintenance of key reducer of grinding roller. (4) Solve the problems of grinding roll in running. (5) Professional team working at overhauling for grinding mill (6) Reform the quick-wear part

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Dr. Liu Zhenying Went to Singapore for International Activities Including 2016 AWF Meetings From January 17th to 22nd, 2016, AWF held meetings in Singapore to discuss the chapter revision of AWF (Asian Welding Federation), 2016 MANUTECH & SKILLS Demonstration Show (It will be held in October, 2016 in the Philippines), etc. During the meetings, AWF reported to International Labor Organization (ILO) about the General Welder Training & Certification System of its CWCS working group. This system aims at providing perfect training and certification service for Asian welders to realize the goal of “One certificate is popular in the whole Asia”. The eight attendees of the activities came from Singapore, Thailand, Malaysia, Indonesia, the Philippines, Japan, Korea and China. The Chinese attendee Dr. Liu Zhenying, Chairman of Beijing ARC Xinxing Science & Technology Co., Ltd (hereinafter referred to as Beijing ARC) had participated all of the activities and meetings to discuss the above topics and carry out international cooperation and exchange. At the same time, Dr. Liu Zhenying introduced the welding equipment and product sales training of Beijing ARC to ASEAN Countries, answered the questions of agents, and both sides discussed the further exploration of ASEAN market. As one of the supporters of Beijing “Arc Cup” International Welding Competition, AWF have attended every previous “Arc Cup” International Welding Competition and activities. For the upcoming 2016 (4th) “Arc Cup” International Welding Competition, 2016 (2nd) International Conference on FABTECH & Skills and 2016 MANUTECH & SKILLS Demonstration, AWF will support as always and promote the development of “Arc Cup”. Currently, each member Country has been carrying out competition to select and signing up. The elite group of each Country will show their skills during this year’s “Arc Cup” International Welding Competition. In order to strengthen the international communication and cooperation of advanced industrial manufacturing technology, workmanship, skilled talents training and certification, Beijing “Arc Cup” International Welding Competition will be held from June 18th to 23rd, 2016 in Beijing. Moreover, the Competition will be concurrent with the 2016 (2nd) International Conference on FABTECH & Skills and 2016 MANUTECH & SKILLS Demonstration Show so as to further strengthen international technique exchange and cooperation, improve welding skills and accelerate the cultivation of welding professionals. We are expecting your attention and invite you to attend the conference and competition! Let’s wish 2016 (4th) “Arc Cup” International Welding Competition to be success! With market expansion, products of Beijing ARC including automatic overlay equipment, wear-resistant overlay welding wires, overlay manufacturing of wear parts have attracted more and more concern. Currently, Beijing ARC is the leading enterprise in Chinese wear-resistant overlay welding industry and it’s the only enterprise that has the capability to manufacture and design high-end automatic welding equipment/automatic overlay welding equipment, integrate welding robot system, produce wear-resistant material, manufacture and remanufacture wear parts by overlaying. It’s the strongest and largest enterprise with the most comprehensive scope of services in the domestic industry of wear-resistant overlay welding. Its productivity ranks the top around the globe.

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Affordable price with high-quality of Beijing ARC Welding wires, for details, please visit: http://www.arceq.com/eng/cpzx2.jsp?kindId=1335184043145

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2015 “Arc Cup” International Welding Exchanges---Welding Competition Documentary  Release Time:2016-02-22  Source:Beijing ARC During 2015 “Arc Cup” International welding exchange year, Dr. Liu Zhenying, the Secretary-General of Organizing Committee of “Arc Cup” International Welding Competition and Chairman of Beijing ARC Science & Technology Co,. Ltd. Personally Led 22 competitors from Chinese state-owned enterprises to attend international welding competition for five times in Czech Republic, Germany, Hungary, UK, America, and achieved great success. The common front-line staff of state-owned enterprises and the professional students of vocational college who is about to graduate expand their vocation horizon through exchange experiences, and also win good result via competition.Some prize winners will win honorary title of “technical expert of state-owned enterprises” or “youth expert of state-owned enterprises” which issued by SASAC of the State Council. By way of technology research and hard practice, these ordinary front-line welders win the historic opportunity to stand out from technology and position talents. Millions of welding workers of state-owned enterprises are inspired and encouraged for this reason. “Arc Cup” realizes the dream of Chinese welders for stepping out and lightens the wisdom of welders. The first competition in Czech Republic, gold medal was won on “Gold Cup LINDE” On April 14th, 2015, the 19th “Gold Cup LINDE” international welding competition was successfully held in Frýdek-Místek of Czech Republic and attracted 124 contestants from 7 Countries of Czech Republic, Slovakia, China, Germany, Ukraine, The Republic of Belarus, Poland.Five competitors of Chinese group attended the competition, including Chen Guogan from Jiangnan Shipyard (Group) Co., Ltd, Tan Zhengkui and Wei Zhongkai from Guanxi Technological College Machinery and Electricity, Ran Yili and Lu Longzeng from Guangxi Petrochemical Advanced Technical School... To read more, please refer to: http://www.arceq.com/eng/news_wz.jsp?pid=1456106094132

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The last time of distant trip in the year of goat: feel the winter in IIW headquarter of Paris...

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